Laboratory investigation of the performance of two-component grout behind the segment in sandy soils below the water table level

Authors

DOI:

https://doi.org/10.17794/rgn.2025.4.12

Keywords:

mechanized excavation, washout, brush, two-component grout, injection pressure

Abstract

The increasing use of TBMs in urban areas has heightened the significance of grouting behind tunnel segments. A key aspect of mechanized tunnelling is the application of grout for injection behind the tunnel segments (support system) to prevent ground settlement. This study aims to investigate the extent of two-component grout washout behind the segments and also simulates the presence of water flow in laboratory tests, which distinguishes it from other studies. Issues such as groundwater seepage and grout washout behind the segments—particularly when there are failures in the brush (caused by factors like reduced tail thickness from friction with the segment ring, misalignment in the shield from improper assembly, or damage to articulation jacks)—can lead to incomplete filling of the space and cause surface settlements. As a result, selecting an appropriate grout mixing design under these conditions is critical. A study was conducted to assess the injection of two-component grout with varying amounts of bentonite and sodium silicate. Different injection pressures and water conditions were simulated to evaluate grout penetration in coarse-grained soils. The grout injection tests at pressures of 1 and 2 bars showed that increasing the bentonite and sodium silicate in the grout mix not only reduces penetration into the soil but also helps prevent washout due to water flow. It is important to note that sodium silicate has a greater effect on this process than bentonite.

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Published

2025-08-27

Issue

Section

Mining

How to Cite

Laboratory investigation of the performance of two-component grout behind the segment in sandy soils below the water table level. (2025). Rudarsko-geološko-Naftni Zbornik, 40(4), 157-169. https://doi.org/10.17794/rgn.2025.4.12

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